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Writer's pictureEnergy Performance Solutions

The Silent Drain: How Corrosion Steals Your HVAC System's Efficiency

Your HVAC system is a workhorse, silently keeping you comfortable year-round. But just like any hardworking machine, it's susceptible to wear and tear. One often-overlooked culprit is corrosion, a process that can silently eat away at your system's efficiency, leading to higher energy bills and even premature system failure.


corroded drain surrounded by concrete

In this blog, we'll explore ways to combat corrosion and the sneaky impact it has on your HVAC system. We'll also introduce innovative solutions from Energy Performance Solutions (EPS) that can help keep your system running smoothly and efficiently for years to come.


How Does Corrosion Affect Your HVAC System?

Corrosion occurs when metal components in your HVAC system, particularly the evaporator and condenser coils, react with various elements in the environment. This reaction creates a buildup of rust and other contaminants, leading to a domino effect of problems:


  • Reduced Heat Transfer: Coils are designed to maximize heat exchange. Corrosion acts as an insulator, hindering the transfer of heat from the air to the refrigerant and vice versa. This forces your system to work harder to maintain the desired temperature, resulting in increased energy consumption. Studies suggest efficiency losses can range from 15% to 20% over a five-year period!

  • Increased Wear and Tear: A corroded system puts additional strain on components like compressors and fans. As the system works harder to compensate for reduced heat transfer, these components are forced to work at a higher capacity, leading to premature wear and tear and potential breakdowns.

  • Refrigerant Leaks: In extreme cases, severe corrosion can lead to holes or cracks in the coils. This allows refrigerant, the lifeblood of your system, to leak out. Refrigerant leaks impact cooling performance, require costly repairs, and pose environmental concerns.


The Cost of Corrosion

The impact of corrosion extends far beyond your comfort level. Higher energy consumption translates to skyrocketing utility bills. Additionally, frequent repairs and potential system replacements due to corrosion failure add significantly to the overall cost of ownership of your HVAC system.


Preventing Corrosion: Proactive Maintenance is Key

The good news is that corrosion can be prevented with proactive maintenance. Here are some key strategies:


  • Regular Cleaning and Inspections: Schedule regular professional cleaning of your coils to remove dirt, debris, and potential contaminants that can accelerate corrosion. A qualified technician can also perform yearly inspections to identify early signs of corrosion and address them before they become a major issue.

  • Maintain Proper Humidity Levels: High humidity levels can create a breeding ground for corrosion. Keeping your home's humidity levels in check (ideally between 30-50%) helps reduce corrosion risk.

  • Choose Corrosion-Resistant Materials: Consider replacing corroded components with materials that are naturally more resistant to corrosion, such as aluminum coils with a special protective coating.


Energy Performance Solutions: Taking Anti-Corrosion a Step Further

While the above strategies lay a strong foundation, Energy Performance Solutions offers a cutting-edge approach to combating corrosion: anti-corrosion coatings.


Coilsafe & Coilsafe Plus: These innovative coatings, available directly from EPS, are specifically designed to shield your HVAC system's coils from corrosion. Here's what makes them stand out:

  • Hydrophobic Protection: The coatings create a hydrophobic barrier, repelling moisture and contaminants that contribute to corrosion.

  • Improved Heat Transfer: The coatings are formulated to be thin and thermally conductive, ensuring optimal heat transfer and maintaining system efficiency.

  • Durable and Long-lasting: Coilsafe and Coilsafe Plus are engineered for long-term protection, providing peace of mind for years to come.


By investing in EPS's anti-corrosion coatings alongside regular maintenance practices, you can significantly improve the life expectancy and efficiency of your HVAC system.


Corrosion is a silent enemy that can drain your HVAC system's efficiency, leading to higher energy bills and unexpected repairs. By adopting a proactive maintenance approach, including regular cleaning and humidity control, and exploring innovative solutions like EPS's anti-corrosion coatings, you can safeguard your system's health and keep your home comfortable year-round while saving money on your energy bills. Remember, prevention is always better than cure! So, take action today to protect your HVAC system from the silent threat of corrosion.


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